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0 <br />THE BANDAG PROCESS <br />The Bandag retreading process is basically a six -step operation.which takes a <br />retreadable, used tire or casing, inspects and repairs it, buffs it, applies <br />pre cured tread design to the casing, and cures that tread to the casing within <br />a sealed pressurized curing chamber at 2100F. After ure, the tire is removed <br />from the chamber and final inspected, eventually being placed into service at <br />the end -user level. <br />The following is a brief synopsis of the major operations in the Bandag process: <br />1. Inspection <br />All tires received, and being considered for retreading, are inspected <br />on an inspection spreader. The tire is examined to insure it is <br />acceptable for retreading. The inspection process looks for possible <br />punctures, ruptured cords, tire separations and other tire damage <br />which would not allow the tire to be processed properly within the <br />Bandag system. As necessary, the tire is repaired during the <br />inspection operation. <br />2. Buffin <br />Tires that pass inspection and are accepted for retreading are first <br />buffed to remove any of the old tread remaining on the tire. These <br />tires are buffed on the Bandag Buffer. The old tread is removed from <br />the tire utilizing a rasp hub equipped with metal blades. These <br />blades physically cut and remove the oxidized tread from the tire in <br />the form of a small rubber chip. <br />To minimize pollution of the atmosphere in the shop and outside of the <br />shop, and to maintain as clean and cool a buff surface on the tire as <br />possible, a pollution control system is attached to the buffer. This <br />system consists of a high -efficiency cyclone which removes the ruffed <br />rubber dust or chip from the tire at the point of removal (the rasp <br />touching the tire). During this buffing operation, a fine spray of <br />water is applied to the surface of the tire to keep tire temperature <br />down to a minimum and to allow the blades to remove the oxidized <br />rubber with as little effort as possible. This dust or rubber chip <br />is then conveyed to a dust collector at the rate of approximately <br />5,700 feet per minute with a volume of 2,000 CFM. This dust collector <br />holds the removed rubber in an air -tight hopper until such time as <br />it is removed from the hopper and placed into a dumpster for proper <br />disposal. <br />